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Tuneful track-tracing

EDN Network - Tue, 12/23/2025 - 15:00

Another day, another dodgy device. This time, it was the continuity beeper on my second-best DMM. Being bored with just open/short indications, I pondered making something a little more informative.

Perhaps it could have an input stage to amplify the voltage, if any, across current-driven probes, followed by a voltage-controlled tone generator to indicate its magnitude, and thus the probed resistance. Easy! . . . or maybe not, if we want to do it right.

Wow the engineering world with your unique design: Design Ideas Submission Guide

Figure 1 shows the (more or less) final result, which uses a carefully-tweaked amplifying stage feeding a pitch-linear VCO (PLVCO). It also senses when contact has been made, and so draws no power when inactive.

Most importantly, it produces a tone whose musical pitch is linearly related to the sensed resistance: you can hear the difference between fat power traces and long, thin signal ones while probing for continuity or shorts on a PCB without needing to look at a meter.

Figure 1 A power switch, an amplifying stage with some careful offsets, and a pitch-linear VCO driving an output transducer make a good continuity tester. The musical pitch of the tone produced is proportional to the resistance across the probe tips.

This is simpler than it initially looks, so let’s dismantle it. R1 feeds the test probes. If they are open-circuited, p-MOSFET Q1 will be held off, cutting the circuit’s power (ignoring <10 nA leakage).

Any current flowing through the probes will bring Q1.G low to turn it on, powering the main circuit. That also turns Q2 on to couple the probe voltage to A1a.IN+ via R2. Without Q2, A1a’s input protection diodes would draw current when power was switched off.

R1 is shown as 43k for an indication span of 0 to ~24 Ω, or 24 semitones. Other values will change the range, so, for example, 4k3 will indicate up to 2.4 Ω with 0.1-Ω semitones. Adding a switch gave both ranges. (The actual span is up to ~30 Ω—or 3.0 Ω—but accuracy suffers.) Any other values can be used for different scales; the probe current will, of course, change.

A1a amplifies the probe voltage by 1001-ish, determined by R3 and R4. We are working right down to 0 V, which can be tricky. R5 offsets A2a.IN- by ~5 mV, which is more than the MCP6002’s quoted maximum input offset of 3.5 mV. R2 and R6–8 help to add a slightly greater bias to A1a.IN+ that both null out any offset and set the operating point. This scheme may avert the need for a negative rail in other applications.

Tuning the tones

The A1b section is yet another variant on my basic pitch-linear VCO, the reset pulse being generated by Q4/C3/R13. (For more informative details of the circuit’s general operation, see the original Design Idea.) The ’scope traces in Figure 2 should clarify matters.

Figure 2. Waveforms within the circuit to show its operation while probing different resistances.

This type of PLVCO works best with a control voltage centered between the supply rails and swinging by ±20% about that datum, giving a bipolar range of ~±1 octave. Here, we need unipolar operation, starting around that -20% lowest-frequency point.

Therefore, 0 Ω on the input must give ~0.3 Vcc to generate a ~250 Hz tone; 12 Ω, 0.5 Vcc (for ~500 Hz); and 24 Ω, ~0.7 Vcc (~1 kHz). Anything above ~0.8 Vcc will be out of range—and progressively less accurate—and must be ignored.

The output is now a tone whose pitch corresponds to the resistance across the probes, scaled as one semitone per ohm and spanning two octaves for a 24 Ω range (if R1 is 43k).

The modified exponential ramp on C2 is now sliced by A2b, using a suitable fraction of the control voltage as a reference, to give a “square” wave at its output—truly square at one point only, but it sounds OK, and this approach keeps the circuit simple. A2a inverts A2b’s output, so they form a simple balanced (or bridge-tied load) driver for an earpiece. (There are problems here, but they can wait.)

R9 and R10 reduce A1a’s output a little as high resistances at the input cause it to saturate, which would otherwise stop A1b’s oscillation. This scheme means that out-of-range resistances still produce an audio output, which is maxed out at ~1.6 kHz, or ~30 . Depending on Q1’s threshold voltage, several tens of kΩs across the probes are enough to switch it on—a tad outside our indication range.

Loud is allowed

Now for that earpiece, and those potential problems. Figure 1’s circuit worked well enough with an old but sensitive ~250-Ω balanced-armature mic/’phone but was fairly hopeless when trying to drive (mostly ~32 Ω) earphones or speakers.

For decent volume, try Figure 4, which is beyond crude, but functional. Note the separate battery, whose use avoids excessive drain on the main one while isolating the main circuit from the speaker’s highish currents.

Again, no power is drawn when the unit is inactive. (Reused batteries—strictly, cells—from disposed-of vapes are often still half-full, and great for this sort of thing! And free.) A2a is now spare . . .

Figure 3 A simple, if rather nasty, way of driving a loudspeaker.

Setting-up is necessary, because offsets are unpredictable, but simple. With a 12-Ω resistance across the probes, adjust R7 to give Vcc/2 at A1b.5. Done!

Comments on the components

The MCP6002 dual op-amp is cheap and adequate. (The ’6022 has a much lower offset but a far higher price, as well as drawing more current. “Zero-offset” devices are yet more expensive, and trimmer R7 would probably still be needed.)

Q3, and especially Q1, must have a low RDS(on) and VGS(th); my usual standby ZVP3306As failed on both counts, though ZVN3306As worked well for Q2/4/5. (You probably have your own favorite MOSFETs and low-voltage RRIO op-amps.) To alter the frequency range, change C2. Nothing else is critical.

As noted above, R1 sets the unit’s sensitivity and can be scaled to suit without affecting anything else. With 43k, the probe current is ~70 µA, which should avoid any possible damage to components on a board-under-test.

(Some ICs’ protection diodes are rated at a hopefully-conservative 100 µA, though most should handle at least 10 mA.) R2 helps guard against external voltage insults, as well as being part of the biasing network.

And that newly-spare half of A2? We can use it to make an active clamp (thanks, Bob Dobkin) to limit the swing from A1a rather than just attenuating it. R1 must be increased—51k instead of 43k—because we no longer need extra gain.

Figure 4 shows the circuit. When A2a’s inverting input tries to rise higher than its non-inverting one—the reference point—D1 clamps it to that reference voltage.

Figure 4. An active clamp is a better way of limiting the maximum control voltage fed to the PLVCO.

The slight frequency changes with supply voltage can be ignored; a 20°C temperature rise gave an upward shift of about a semitone. Shame: with some careful tuning, this could otherwise also have done duty as a tuning fork.

“Pitch-perfect” would be an overstatement, but just like the original PLVCO, this can be used to play tunes! A length of suitable resistance wire stretched between a couple of drawing pins should be a good start . . . now, where’s that half-dead wire-wound pot? Trying to pick out a seasonal “Jingle Bells” could keep me amused for hours (and leave the neighbors enraged for weeks).

 Nick Cornford built his first crystal set at 10, and since then has designed professional audio equipment, many datacomm products, and technical security kit. He has at last retired. Mostly. Sort of.

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You asked for it

Reddit:Electronics - Tue, 12/23/2025 - 14:54
You asked for it

Hello everyone, last week I posted my AM radio in a 4layer pcb design. I got loads of good suggestions as well as people saying that 4layers was overkill.

Here is the two layer design!

And thanks for all the suggestions I may upgrade this design using transistors to amplify the rf signal.

Schematics

First layer GND with 9V island

Second layer GND

Original Post

submitted by /u/S4vDs
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Інженерні тижні «KPISchool» для учнів 9–11 класів у КПІ ім. Ігоря Сікорського

Новини - Tue, 12/23/2025 - 13:36
Інженерні тижні «KPISchool» для учнів 9–11 класів у КПІ ім. Ігоря Сікорського
Image
kpi вт, 12/23/2025 - 13:36
Текст

З 29 грудня 2025 року по 10 січня 2026 року в Національному технічному університеті України «Київський політехнічний інститут імені Ігоря Сікорського» відбудуться Інженерні тижні «KPISchool» — освітній профорієнтаційний захід у межах проєкту «Майбутній КПІшник».

Fuji Electric and Robert Bosch collaborate on SiC power semiconductor modules for EVs

Semiconductor today - Tue, 12/23/2025 - 12:38
Japan-based power electronics manufacturer Fuji Electric Co Ltd and automotive parts maker Robert Bosch GmbH of Reutlingen, Germany have agreed to collaborate on silicon carbide (SiC) power semiconductor modules for electric vehicles (EVs) that feature package compatibility...

Spunking Cock Christmas Lights

Reddit:Electronics - Tue, 12/23/2025 - 12:17

http://pigeonsnest.co.uk/stuff/cocklights.html

"It has to be said that the main reason I have bothered to publish this circuit at all is that it means I can post a diagram of a circuit with a !SPUNK_ENABLE line in it."

Happy Christmas! :-)

(I recently came across this website and there's a lot of interesting stuff there, if you can past the F-bombs. The article on magnetic core saturation is superb!)

submitted by /u/BigPurpleBlob
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Exploring ceramic resonators and filters

EDN Network - Tue, 12/23/2025 - 10:18

Ceramic resonators and filters occupy a practical middle ground in frequency control and signal conditioning, offering designers cost-effective alternatives to quartz crystals and LC networks. Built on piezoelectric ceramics, these devices provide stable oscillation and selective filtering across a wide range of applications—from timing circuits in consumer electronics to noise suppression in RF designs.

Their appeal lies in balancing performance with simplicity: easy integration, modest accuracy, and reliable operation where ultimate precision is not required.

Getting started with ceramic resonators

Ceramic resonators offer an attractive alternative to quartz crystals for stabilizing oscillation frequencies in many applications. Compared with quartz devices, their ease of mass production, low cost, mechanical ruggedness, and compact size often outweigh the reduced precision in frequency control.

In addition, ceramic resonators are better suited to handle fluctuations in external circuitry or supply voltage. By relying on mechanical resonance, they deliver stable oscillation without adjustment. These characteristics also enable faster rise times and performance that remains independent of drive-level considerations.

Recall that ceramic resonators utilize the mechanical resonance of piezoelectric ceramics. Quartz crystals remain the most familiar resonating devices, while RC and LC circuits are widely used to produce electrical resonance in oscillating circuits. Unlike RC or LC networks, ceramic resonators rely on mechanical resonance, making them largely unaffected by external circuitry or supply-voltage fluctuations.

As a result, highly stable oscillation circuits can be achieved without adjustment. Figure below shows two types of commonly available ceramic resonators.

Figure 1 A mix of common 2-pin and 3-pin ceramic resonators demonstrates their typical package styles. Source: Author

Ceramic resonators are available in both 2-pin and 3-pin versions. The 2-pin type requires external load capacitors for proper oscillation, whereas the 3-pin type incorporates these capacitors internally, simplifying circuit design and reducing component count. Both versions provide stable frequency control, with the choice guided by board space, cost, and design convenience.

Figure 2 Here are the standard circuit symbols for 2-pin and 3-pin ceramic resonators. Source: Author

Getting into basic oscillating circuits, these can generally be grouped into three categories: positive feedback, negative resistance elements, and delay of transfer time or phase. For ceramic resonators, quartz crystal resonators and LC oscillators, positive feedback is the preferred circuit approach.

And the most common oscillator circuit for a ceramic resonator is the Colpitts configuration. Circuit design details vary with the application and the IC employed. Increasingly, oscillation circuits are implemented with digital ICs, often using an inverter gate. A typical practical example (455 kHz) with a CMOS inverter is shown below.

Figure 3 A practical oscillator circuit employing a CMOS inverter and ceramic resonator shows its typical configuration. Source: Author

In the above schematic, IC1A functions as an inverting amplifier for the oscillating circuit, while IC1B shapes the waveform and buffers the output. The feedback resistor R1 provides negative feedback around the inverter, ensuring oscillation starts when power is applied.

If R1 is too large and the input inverter’s insulation resistance is low, oscillation may stop due to loss of loop gain. Excessive R1 can also introduce noise from other circuits, while being too small a value reduces loop gain.

The load capacitors C1 and C2 provide a 180° phase lag. Their values must be chosen carefully based on application, integrated circuit, and frequency. Undervalued capacitors increase loop gain at high frequencies, raising the risk of spurious oscillation. Since oscillation frequency is influenced by loading capacitance, caution is required when tight frequency tolerance is needed.

Note that the damping resistor R2, sometimes omitted, loosens the coupling between the inverter and feedback circuit, reducing the load on the inverter output. It also stabilizes the feedback phase and limits high-frequency gain, helping prevent spurious oscillation.

Having introduced the basics of ceramic resonators (just another surface scratch), we now shift focus to ceramic filters. The deeper fundamentals of resonator operation can be addressed later or explored through further discussion; for now, the emphasis turns to filter applications.

Ceramic filters and their practical applications

A filter is an electrical component designed to pass or block specific frequencies. Filters are classified by their structures and the materials used. A ceramic filter employs piezoelectric ceramics as both an electromechanical transducer and a mechanical resonator, combining electrical and mechanical systems within a single device to achieve its characteristic response.

Like other filters, ceramic filters possess unique traits that distinguish them from alternatives and make them valuable for targeted applications. They are typically realized in bandpass configurations or as duplexers, but not as broadband low-pass or high-pass filters, since ceramic resonators are inherently narrowband.

In practice, ceramic filters are widely used in IF and RF bandpass applications for radio receivers and transmitters. These RF and IF ceramic filters are low-cost, easy to implement, and well-suited for many designs where the precision and performance of a crystal filter are unnecessary.

Figure 4 A mix of ceramic filters presents examples of their available packages. Source: Author

A quick theory talk: A 455-kHz ceramic filter is essentially a bandpass filter with a sharp frequency response centered at 455 kHz. In theory, attenuation at the center frequency is 0 dB, though in practice insertion loss is typically 2–6 dB. As the input frequency shifts away from 455 kHz, attenuation rises steeply.

Depending on the filter grade, the effective passband spans from about 455 kHz ± 2 kHz for narrow designs and up to ±15 kHz for wider types (in theory often cited as ±10 kHz). Signals outside this range are strongly suppressed, with stopband attenuation reaching 40 dB or more at ±100 kHz.

On a related note, ceramic discriminators function by converting frequency variations into voltage signals, which are then processed into audio detection method widely used in FM receivers. FM wave detection is achieved through circuits where the relationship between frequency and output voltage is linear. Common FM detection methods include ratio detection, Foster-Seeley detection, quadrature detection, and differential peak detection.

Now I recall the CDB450C24, a ceramic discriminator designed for FM detection at 450 kHz. Employing piezoelectric ceramics, it provides a stable center frequency and linear frequency-to-voltage conversion, making it well-suited for quadrature detection circuits such as those built with the nostalgic Toshiba TA31136F FM IF detector IC for cordless phones. Compact and cost‑effective, the CDB450C24 exemplifies the role of ceramic discriminators in reliable FM audio detection.

Figure 5 TA31136F IC application circuit shows the practical role of the CDB450C24. Source: Toshiba

As a loosely connected observation, the choice of 450 kHz for ceramic discriminators reflected receiver design practices of the time. AM radios had long standardized on 455 kHz as their intermediate frequency (IF), while FM receivers typically used 10.7 MHz for selectivity.

To achieve cost-effective FM detection, however, many designs employed a secondary IF stage around 450 kHz, where ceramic discriminators could provide stable, narrowband frequency-to-voltage conversion.

This dual-IF approach balanced the high-frequency selectivity of 10.7 MHz with the practical detection capabilities of 450 kHz, making ceramic discriminators like the CDB450C24 a natural fit for FM audio demodulation.

Thus, ceramic filters remain vital for compact, reliable frequency selection, valued for their stability and low cost. Multipole ceramic filters extend this role by combining multiple resonators to sharpen selectivity and steepen attenuation slopes, their real purpose being to separate closely spaced channels and suppress adjacent interference.

Together, they illustrate how ceramic technology continues to balance simplicity with performance across consumer and professional communication systems.

Closing thoughts

Time for a quick pause—but before you step away, consider how ceramic resonators and filters continue to anchor reliable frequency control and signal shaping across modern designs. Their balance of simplicity, cost-effectiveness, and performance makes them a quiet force behind countless applications.

Share your own experiences with these components and keep an eye out for more exploration into the fundamentals that drive today’s electronics.

T. K. Hareendran is a self-taught electronics enthusiast with a strong passion for innovative circuit design and hands-on technology. He develops both experimental and practical electronic projects, documenting and sharing his work to support fellow tinkerers and learners. Beyond the workbench, he dedicates time to technical writing and hardware evaluations to contribute meaningfully to the maker community.

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