Feed aggregator

Courtesy: Qulacomm

What you should know: ●        Dense urban traffic and highway driving can be complex and often dangerous for road users, but crash avoidance technologies such as ADAS can reduce road incidents. ●        Traditional, rule-based planning methods for controlling ADAS functionality can’t scale to include enough potential scenarios. ●        The Snapdragon Ride platform employs an AI planner to learn and adapt in real-time as well as a traditional planner as a safety guardrail and verifier.

The dense urban traffic at crowded intersections with vehicles, two-wheelers, and pedestrians and highly congested arterial roadways, can be complex and often dangerous for road users. Approximately 1.19 million people died in traffic crashes in 2023. In the U.S., 59% of these road fatalities occurred in urban areas, and 73% were at intersections.

Crash avoidance technologies such as advanced driver assistance systems (ADAS) can reduce road incidents, helping to save lives in these complicated scenarios. For example, automatic emergency braking has been shown to reduce front-to-rear crashes by 50% and pedestrian crashes by 27%.

Achieving these results across cities, countries, and driving styles is no small task. Traditional, rule-based planning methods for controlling ADAS functionality often struggle to negotiate and adapt to real-time sensor data in dense urban driving scenarios. These human-defined, logic-based planners rely on pre-specified rules, which can’t scale to include enough potential scenarios for the planner to react appropriately in any given traffic situation.

AI planner

Introducing an AI-based planner into the system can help to handle the massive amount of input coming into a vehicle as it travels through highly variable and dynamic urban environments. Capable of running large language models while simultaneously processing input from multiple perception systems, an AI planner uses a data-driven approach to learn and adapt in real-time.

Because it is a decision-based transformer, an AI planner understands what information is contextually relevant to the scenario, so the driver assistance system can act upon it quickly and effectively. This ability to quickly and holistically process data allows the planner to solve complex urban traffic problems and achieve a more accurate and human-like driving experience.

Best of both with Snapdragon Ride

To provide a human-like experience, the Snapdragon Ride platform employs a hybrid architecture that blends both types of planning. The AI planner is a fully data-driven, transformer-based model, while the traditional planner serves as a safety guardrail and verifier. The models co-exist on the same heterogeneous system-on-a-chip (SoC), running on separate blocks, so there is no computational interference. The AI planner benefits from AI acceleration in the neural processing unit (NPU) while traditional planners run on the central processing unit (CPU).

Validated in both simulations and real-world scenarios, the AI planner has demonstrated its ability to solve complex traffic scenarios, including unprotected turns, navigating roundabouts, and handling dense traffic merges.

Incorporating both traditional and AI planning gives automakers a robust solution for tackling the challenges posed by dense urban environments, allowing them to fine-tune and customize ADAS features to meet unique market needs. The move toward AI planning will help them to create a more human-like driving experience, potentially revolutionizing urban traffic management.

The post Navigating urban roads with safety-focused, human-like automated driving experiences appeared first on ELE Times.

Courtesy: Monikantan Ayyasamy, General Manager, Equipment Engineering & Supply Chain Management at Orbit & Skyline

Semiconductor manufacturing facilities, or fabs, are some of the most complex and technologically sophisticated industrial plants on earth. Their success isn’t just a matter of how they’re constructed, but how effectively and dependably they’re operated.

For fab operators around the globe, there is a shared set of challenges that can impact yield, uptime, and competitiveness. With increasingly complex fabs, the requirement for specialist operational support has never been more important. Below are seven of the most important challenges and what specialist service providers are doing to address them.

1. Tool Installation and Commissioning

It is possible to fit thousands of precision tools into one fab that need to be correctly installed and calibrated in cleanroom environments. A faulty installation at this stage leads to sequential delays and expensive downtime.

Solution:

Specialised vendors adopt systematic methodologies and apply extensive cleanroom know-how for precision during commissioning. Their established commissioning frameworks reduce risk and get tools into production within timing, a critical parameter for enabling fabs to operate at faster time-to-yield.

2. Preventive and Corrective Maintenance

In semiconductors production, the loss caused by a single tool failure can be millions. But running periodic preventive maintenance schedules for big-sized facilities is still a daunting experience.

Solution:

There are now external engineering suppliers that complement 24/7 on-site assistance with predictive analytics and AI-driven monitoring systems. With it, possible breakdowns are identified prior to occurrence, reducing downtime and ensuring maximum longevity of the tools at the same time, maintaining production lines in balance.

3. Process Optimisation and Yield Enhancement

Yield, the number of useful chips made, is the final measure of fab performance. But yield improvement requires thorough knowledge of both process chemistry and equipment interactions.

Solution:

Specialized process engineering teams employ data-driven control systems, root cause analysis, and worldwide best practices to optimize recipes, reduce defects, and increase yield. By continuous optimization, they allow fabs to remain competitive in a market in which every fraction of a percent in yield counts.

4. Legacy Tool Lifecycle Management

Most fabs continue to use legacy deposition, etch, and clean tools that remain functional but are becoming obsolete as OEM support decreases. If left unmanaged, such systems become production bottlenecks or create operational hazards.

Solution:

Technical services providers with older tool platform experience come in to refit, reverse-engineer, and retrofit equipment. Through extending tool life and guaranteeing parts availability, they enable fabs to maintain capital investments and keep production consistent without requiring full equipment replacement.

5. Supply Chain and Spare Parts Availability

Global supply chain disruptions have revealed the vulnerability of fabs to spare parts and consumables delays. Internal stockpiling of inventory can appear to be secure but can turn cost-prohibitive very quickly.

Solution:

Global providers with supply networks allow just-in-time parts delivery and centralized logistics. Their combined procurement systems assist fabs in balancing reliability and cost-effectiveness, making sure critical components are at hand precisely when required without incurring undue overhead.

6. Workforce Readiness and Talent Gaps

As the fabrication of semiconductors grows worldwide, there is increased demand for fab-ready technicians and engineers. Creating such specialized talent requires resources and time. Newer fabs usually fail to become ready for operation because of a lack of trained people.

Solution:

Engineering service partners are filling the gap with structured training programs, simulation-based learning, and certification modules that are designed to simulate actual fab environments. This way, all technicians and engineers are deployment-ready from day one, which strongly improves fab ramp-up times.

7. Integration of New Technologies: AI, Automation, and Sustainability

Contemporary fabs need to adopt next-gen technologies like Artificial Intelligence (AI), Machine Learning (ML), robotics, and green energy practices while ensuring production steadiness. Shifting to these technologies while not affecting continuous operations is a major challenge.

Solution:

Specialized suppliers act as technology transition partners. They pilot automation equipment, implement AI-based process analytics, and integrate sustainable solutions like energy optimization and waste reduction systems. By strategical scaling adoption, they assist fabs in transforming without sacrificing productivity.

Conclusion

Operating a semiconductor fab is significantly more complicated than constructing one. The seven challenges described, ranging from installation and maintenance to process optimisation, supply chain reliability, and workforce readiness, are essential to the long-term success of a fab.

Specialised service providers are critical to filling these capability gaps, providing operational continuity, and sustaining the high standards required of the global semiconductor industry.

Ultimately, the fate of semiconductor production rests not solely on state-of-the-art infrastructure or money, but on the resilience of the ecosystem that ensures these fabs operate day in, day out, wafer after wafer.

The post 7 Challenges Facing Fab Operations and How Providers Can Solve Them appeared first on ELE Times.

Courtesy: Broadcom

With the increase in scale and complexity of AI systems, Ethernet is once again evolving to meet the challenge. At the OCP Global Summit 2025, Broadcom, along with AMD, ARM, Arista, Cisco, HPE Networking, Marvell, Meta, Microsoft, NVIDIA, OpenAI, and Oracle, announced a new collaborative effort called Ethernet for Scale-Up Networking (ESUN).

With the initiation of this workstream, the OCP Community now has the opportunity to address areas that enhance scale-up connectivity across accelerated AI infrastructure. The scale-up domain in XPU-based systems can be viewed in two primary areas: 1) network functionality, and 2) XPU-endpoint functionality.

First, the network aspect of scale-up focuses on how traffic is sent out across the network switches themselves, including protocol headers, error handling, and lossless data transfer.  This is what ESUN intends to address and what the planned OCP workstream by the same name will focus on. The workstream itself is planned to kick off shortly after the OCP Global Summit.

Second, in the XPU-endpoint domain, the design depends on factors such as workload partitioning, memory ordering, and load balancing, and it is often tightly co-designed with the XPU architecture itself.

What is ESUN?

ESUN is a new workstream collaboration designed as an open technical forum to advance Ethernet in the rapidly growing scale-up domain for AI systems. This initiative brings together operators and leading vendors to collaborate on leveraging and adapting Ethernet for the unique demands of scale-up networking.

Key Focus Areas:

• Technical Collaboration: ESUN serves as an open forum where operators, equipment and component manufacturers can jointly advance Ethernet solutions optimized for scale-up networking.
• Interoperability: The initiative emphasizes the development and interoperability of XPU network interfaces and Ethernet switch ASICs for scale-up.
• Technical Focus: Initial focus will be on L2/L3 Ethernet framing and switching, enabling robust, lossless, and error-resilient single-hop and multi-hop topologies.
• Standards Alignment: ESUN will actively engage with organizations such as UEC (Ultra-Ethernet Consortium) and IEEE 802.3 (Ethernet) to align with open standards, incorporate best practices, and accelerate innovation.
• Ecosystem Enablement: By leveraging Ethernet’s mature hardware and software ecosystem, ESUN will encourage diverse implementations and drive rapid adoption across the industry.

Ethernet for Scale-Up Networking

What Are the Focus Areas for ESUN?

ESUN focuses solely on open, standards-based Ethernet switching and framing for scale-up networking—excluding host-side stacks, non-Ethernet protocols, application-layer solutions, and proprietary technologies.

How is this Different from SUE?

OCP has previously launched an effort to advance the endpoint functionality for scale-up networking through the SUE-Transport (Scale-Up Ethernet Transport) workstream (originally named SUE; it has been renamed and clarified as SUE-T in contrast to ESUN). SUE-T will carry forward some of the SUE work, which was seeded with the Broadcom contribution of the version 1.0 specification.

The post Introducing Ethernet Scale-Up Networking: Advancing Ethernet for Scale-Up AI Infrastructure appeared first on ELE Times.

My Mom always kept these safe, I learned the habit of collecting them from my Dad. submitted by /u/arpiku [link] [comments]

The custom pcb for my LoRa radio just arrived, sorry for the burnt mouse pad, i apparently like to solder over it😢 submitted by /u/PepeIsLife69_ [link] [comments]

submitted by /u/AutoModerator
[link] [comments]

Found in an Apple IIe power supply. Never seen this before, but it seems to work! I didn't know you could solder to aluminum like that. submitted by /u/tyttuutface [link] [comments]

It's basically two DF Players, one plays a metronome track (prog rock, so not constant time nor signature) and the second a backing track for the songs that have it. Each output is stereo, and has a signal led with an LM393 comparator, with the set point done by the ESP32 DAC. Next I'll implement the MIDI part to be able to change settings in my keyboard with time stamps. Probably will make a html configuration page to select various parameters. I been using it for a couple of rehearsals and tomorrow will meet the stage. submitted by /u/momo__ib [link] [comments]

Opened an Olarm today and found the LTE antenna lying loose in the case. This board uses a Quectel EG915N LTE module with a little SMD PCB antenna soldered directly to the board. The RF pad ripped clean off the PCB. Ended up doing my first ever micro-soldering repair: scraped the RF trace destroyed it scraped a new section rebuilt the missing pad using one tiny copper strand lost that strand repeatedly reflowed the antenna back on with hot air prayed It actually works. I don’t know whether to feel proud or traumatised. submitted by /u/TokkieMonster [link] [comments]

КПІ ім. Ігоря Сікорського допомагає повертатися до повноцінного життя нашим захисникам kpi пт, 11/21/2025 - 17:43

КПІ у рейтингу Times Higher Education Interdisciplinary Science Rankings 2026! kpi пт, 11/21/2025 - 17:39

День Гідності та Свободи kpi пт, 11/21/2025 - 17:35

Industrial automation, robotics, and electric mobility are increasingly driving demand for improved motor driver ICs as well as solutions that make it easier to design motor drives. With energy consumption being a key factor in these applications, developers are looking for motor drivers that offer higher efficiency and lower power consumption.

At the same time, integrating motor drivers into existing systems is becoming more challenging, as they need to work seamlessly with a variety of motors and control algorithms such as trapezoidal, sinusoidal, and field-oriented control (FOC), according to Global Market Insights Inc.

The average electric vehicle uses 15–20 motor drivers across a variety of systems, including traction motors, power steering, and brake systems, compared with eight to 12 units in internal-combustion-engine vehicles, and industrial robots typically use six to eight motor drivers for joint articulation, positioning, and end-effector control, according to Emergen Research.

The motor driver IC market is expected to grow at a compound annual growth rate of 6.8% from 2024 to 2034, according to Emergen Research, driven by industrial automation, EVs, and smart consumer electronics. Part of this growth is attributed to Industry 4.0 initiatives that drive the demand for more advanced motor control solutions, including the use of artificial intelligence and machine-learning algorithms in motor control systems.

Emergen Research also reports that silicon carbide and gallium nitride (GaN) materials are gaining traction in high-power applications thanks to their higher switching characteristics compared with silicon-based solutions.

Other trends include the growing demand for precise motor control, the integration of advanced sensorless control, and low electromagnetic interference (EMI), according to the market research firms.

Here are a few examples of new motor drivers for industrial and automotive applications, as well as development solutions such as software, reference designs, and evaluation kits that help ease the development of motor drives.

Motor drivers

Melexis recently launched the MLX81339, a configurable motor driver with a pulse-width modulation (PWM)/serial interface for a range of industrial applications. This motor driver IC is designed for compact, three-phase brushless DC (BLDC) and stepper motor control up to 40 W in industrial applications such as fans, pumps, and positioning systems.

The motor driver targets a range of markets, including smart industrial and consumer sectors, in applications such as positioning motors, thermal valves, robotic actuators, residential and industrial ventilation systems, and dishwashing pumps. The MLX81339 is also qualified for automotive fan and blower applications.

A key feature of this motor control IC is the programmable flash memory, which enables full application customization. Designed for three-phase BLDC or bipolar stepper motors, these advanced drivers use silent FOC. It delivers reliable startup, stopping, and precise speed control from low to maximum speed, Melexis said.

The MLX81339 motor driver supports control up to 20 W at 12 V and 40 W at 24 V, integrating a three-phase driver with a configurable current limit up to 3 A, as well as under-/overvoltage, overcurrent, and overtemperature protection. Other key specifications include a wide supply voltage range of 6 V to 26 V and an operating temperature range of –40°C to 125°C (junction temperature up to 150°C).

The MLX81339 also incorporates 8× general-purpose I/Os and several interfaces, including PWM/FG, I2C, UART, and SPI, for easy integration into both legacy and smart systems. It also supports both sensor-based and sensorless control.

Melexis offers the Melexis StartToRun web tool to accelerate motor driver prototyping, eliminating engineering tasks by generating configuration files based on simple user inputs. In addition to the motor and electrical parameters, the tool includes prefilled mechanical values.

The MLX81339, housed in QFN24 and SO8-EP packages, is available now. A code-free and configurable MLX80339 for rapid deployment will be released in the first quarter of 2026.

Melexis’s MLX81339 motor driver (Source: Melexis)

Earlier this year, STMicroelectronics introduced the VNH9030AQ, an integrated full-bridge DC motor driver with high-side and low-side MOSFET gate drivers, real-time diagnostics, and protection against overvoltage transients, undervoltage, short-circuit conditions, and cross-conduction, aimed at reducing design complexity and cost. Delivering greater flexibility to system designers, the MOSFETs can be configured either in parallel or in series, allowing them to be used in systems with multiple motors or to meet other specific requirements.

The integrated non-dissipative current-sense circuitry monitors the current flowing through the device to distinguish each motor phase, contributing to the driver’s efficiency. The standby power consumption is very low over the full operating temperature range, easing use in zonal controller platforms, ST said.

This DC motor driver can be used in a range of automotive applications, including functional safety. The driver also provides a dedicated pin for real-time output status, easing the design into functional-safety and general-purpose low-/mid-power DC-motor-driven applications while reducing the requirements for external circuitry.

With an RDS(on) of 30 mΩ per leg, the VNH9030AQ can handle mid- and low-power DC-motor-driven applications such as door-control modules, washer pumps, powered lift gates, powered trunks, and seat adjusters.

The driver is part of a family of devices that leverage ST’s latest VIPower M0-9 technology, which permits monolithic integration of power and logic circuitry. All products, including the VNH9030AQ, are housed in a 6 × 6-mm, thermally enhanced triple-pad QFN package. The package is designed for optimal underside cooling and shares a common pinout to ease layout and software reuse.

The VNH9030AQ is available now. ST also offers a ready-to-use VNH9030AQ evaluation board and the TwisterSim dynamic electro-thermal simulator to simulate the motor driver’s behavior under various operating conditions, including electrical and thermal stresses.

STMicroelectronics’ VNH9030AQ half-bridge DC motor driver (Source: STMicroelectronics)

Targeting both automotive and industrial applications, the Qorvo Inc. 160-V three-phase BLDC motor driver also aims to reduce solution size, design time, and cost with an integrated power manager and configurable analog front end (AFE). The ACT72350 160-V gate driver can replace as many as 40 discrete components in a BLDC motor control system, and the configurable AFE enables designers to configure their exact sensing and position detection requirements.

The ACT72350 includes a configurable power manager with an internal DC/DC buck converter and LDOs to support internal components and serve as an optional supply for the host microcontroller (MCU). In addition, by offering a wide, 25-V to 160-V input range, designers can reuse the same design for a variety of battery-operated motor control applications, including power and garden tools, drones, EVs, and e-bikes.

The ACT72350 provides the analog circuitry needed to implement a BLDC motor control system and can be paired with a variety of MCUs, Qorvo said. It provides high efficiency via programmable propagation delay, precise current sensing, and BEMF feedback, as well as differentiated features for safety-critical applications.

The SOI-based motor driver is available now in a 9.0 × 9.0-mm, 57-pin QFN package. An evaluation kit is available, along with a model of the ACT72350 in Qorvo’s QSPICE circuit simulation software at www.qspice.com.

Qorvo’s ACT72350 three-phase BLDC motor driver (Source: Qorvo Inc.) Software, reference designs, and evaluation kits

Motor driver IC and power semiconductor manufacturers also deliver software suites, reference designs, and development kits to simplify motor drive design and development. A few examples include Power Integrations’ MotorXpert software, Efficient Power Conversion Corp.’s (EPC’s) GaN-based motor driver reference design, and a modular motor driver evaluation kit developed by Würth Elektronik and Nexperia.

Power Integrations continues to enhance its MotorXpert software for its BridgeSwitch and BridgeSwitch-2 half-bridge motor driver ICs. The latest version, MotorXpert v3.0, enables FOC without shunts and their associated sensors. It also adds support for advanced modulation schemes and features V/F and I/F control to ensure startup under any load condition.

Designed to simplify single- and three-phase sensorless motor drive designs, the v3.0 release adds a two-phase modulation scheme, suited for high-temperature environments, reducing inverter switching losses by 33%, according to the company. It allows developers to trade off the temperature of the inverter versus torque ripple, particularly useful in applications such as hot water circulation pumps, reducing heat-sink requirements and enclosure cost, the company said.

The software also delivers a five-fold improvement to the waveform visualization tool and an enhanced zoom function, providing more data for motor tuning and debugging. The host-side application includes a graphical user interface with Power Integrations’ digital oscilloscope visualization tool to make it easy to design and configure parameters and operation and to simplify debugging. Also easing development are parameter tool tips and a tuning assistant.

The software suite is MCU-agnostic and includes a porting guide to simplify deployment with a range of MCUs. It is implemented in the C language to MISRA standards.

Power Integrations said development time is greatly reduced by the included single- and three-phase code libraries with sensorless support, reference designs, and other tools such as a power supply design and analysis tool. Applications include air conditioning fans, refrigerator compressors, fluid pumps, washing machine and dryer drums, range hoods, industrial fans, and heat pumps.

Power Integrations’ MotorXpert software suite (Source: Power Integrations)

EPC claims the first GaN-based motor driver reference design for humanoid robots with the launch of the EPC91118 reference design for motor joints. The EPC91118 delivers up to 15 ARMS per phase from a wide input DC voltage, ranging from 15 V to 55 V, in an ultra-compact, circular form factor.

The reference design is optimized for space-constrained and weight-sensitive applications such as humanoid limbs and drone propulsion. It shrinks inverter size by 66% versus silicon, EPC said, and eliminates the need for electrolytic capacitors due to the GaN ICs and high-frequency operation. The high switching frequency instead allows the use of smaller MLCCs.

The reference design is centered around the EPC23104 ePower stage IC, a monolithic GaN IC that enables higher switching frequencies and reduced losses. The power stage is combined with current sensing, a rotor shaft magnetic encoder, an MCU, RS-485 communications, and 5-V and 3.3-V power supplies on a single board that fits within a 32-mm-diameter footprint (55-mm-diameter outer frame; 32-mm-diameter inverter).

EPC’s EPC91118 motor driver reference design (Source: Efficient Power Conversion Corp.)

Aimed at faster development of motor controllers, Würth Elektronik and Nexperia have collaborated on the NEVB-MTR1-KIT1 modular motor driver evaluation kit. The kit can be configured for use in under two minutes and is powered via USB-C.

The companies highlight the modularity of the evaluation board that can be adapted to a wide range of motors, control algorithms, and test setups, enabling faster optimization as well as faster iterations and testing. With an open architecture, the kit enables MCUs and components to be easily exchanged, and the open-source firmware allows developers to quickly adapt and develop motor controllers under real-world conditions, according to the companies.

The kit includes a three-phase inverter board, a motor controller board, an MCU development board, pre-wired motor connections, and a BLDC motor. A key feature is the high-current connectors integrated by Würth Elektronik, which enable evaluations up to 1 kW at 48 V.

The demands on dynamics, fault tolerance, and energy efficiency in drive systems are rising steadily, resulting in increasingly more complex motor control system design, according to the companies. The selection of the right switches (MOSFETs and IGBTs), gate drivers, and protection circuits is critical to ensure lower switching losses, better thermal behavior, and stable dynamics.

The behavior of the components must be carefully validated under real-world conditions, taking into consideration factors such as parasitic elements, switching transients, and EMI, according to the companies. The modular kit helps with this by enabling different motors and control concepts to be evaluated.

The Würth Elektronik and Nexperia NEVB-MTR1-KIT1 motor drive evaluation kit (Source: Würth Elektronik)

The post Motor drivers advance with new features appeared first on EDN.

A 4 to 20 mA loop current is a popular terminology with Instrumentation/Electronics engineers in process industries. Field transmitters like pressure,temperature,flow, etc., give out 4 to 20 mA current signals corresponding to the respective process parameters.

Industrial equipment, such as plant control rooms (situated at a distance from the field), will house a distributed control system (DCS) or programmable logic controller (PLC) to monitor, record, and control these process parameters. This equipment will supply 24 VDC to a typical transmitter through one wire and receive current proportional to the process parameter through another wire.

Typically, two wires are needed to connect the supply voltage and ground, and two more wires are needed to connect the current signal. Thus, a two-wire system cuts cable cost by 50%. Hence, all field devices must conform to this two-wire system in process industries. DCS/PLC should receive a current in the range 4 to 20 mA. A current of zero indicates the cable has been cut.

Still, there is equipment, like gas analyzers, which give out a conventional 0 to 20 mA current output. These signals are to be converted into the 4 to 20 mA loop current format to feed the DCS/PLC in the control room.

Figure 1’s circuit does exactly this.

Figure 1 A 0 to 20 mA current source to a 4 to 20 mA loop current converter module circuit. The SPAN & ZERO potentiometers can be multiturn PCB mountable types for precision adjustment. Q1 should have a heatsink.

How it works

Connect the 24-V power supply, digital ammeter, and a load resistor to J2 as shown in Figure 1.

Then, connect a current generator to the J1 connector. This current flows through R3 and is converted to a voltage.

The output of U1B is this voltage multiplied by (1+(R10/R11)), which is nearly one. Let us call this Vspan. The output of U3 is Vreg.

There are three currents at pin3 of U1A. Let us analyze the basic equation of this circuit:

The third current through R4 is:

The total current at pin3 of U1A is:

In this circuit, R4/R6 is chosen to be 99; therefore:

Both U1A and Q1 adjust the current flow through R6, satisfying the above equation in closed-loop control. U3 generates 5 VDC from the 24 VDC input for circuit operation.

R12 loads the regulator to draw a small current. Q2 and R1 limit the output current to around 26 mA.

How to calibrate this circuit

Connect a 24 VDC power supply to J2, a load resistor of 200 Ω, and a digital ammeter

to J2 as shown in Figure 1. Connect a current generator to J1 as shown.

Keep the current as zero. Adjust Rzero until Ioutput reaches 4 mA.

Now, set the current generator to 20 mA. Adjust Rspan until Ioutput shows 20 mA.

Repeat this a few times to get the correct values. Now this current converter is calibrated.

How to improve accuracy

This circuit gives an accuracy of < 1%. To improve accuracy, select components with close tolerances.

You may introduce a 2.5-V reference IC after U3. Connect R2 and Rzero to this reference. In this case, R2 will be 50 KΩ and Rzero will be 20 KΩ.

Figure 2 illustrates how this current converter module is connected between the field transmitter and the control room’s DCS/PLC. Make sure to introduce a suitable surge suppressor in the line going to the field.

This module does not need a separate power supply. This can be kept in the field near the equipment giving out 0 to 20 mA.

Figure 2 A block diagram that shows the connection of the current converter in process industries.

Jayapal Ramalingam has over three decades of experience in designing electronics systems for power & process industries and is presently a freelance automation consultant.

Related Content

• A two-wire temperature transmitter using an RTD sensor
• Two-wire interface has galvanic isolation
• Low-cost NiCd battery charger with charge level indicator
• Single phase mains cycle skipping controller sans harmonics
• Two-wire remote sensor preamp

The post A 0-20mA source current  to 4-20mA loop current converter appeared first on EDN.

The US Department of War has awarded $29.9m via Title III of the Defense Production Act (DPA) to ElementUSA Inc of Fort Lauderdale, FL, USA to enable the development of a demonstration facility in Gramercy, Louisiana for extracting gallium and scandium from existing industrial waste...

Hi I'm making an Ethernet adapter that I'll mount in a flush wall box. Two ports will be PoE (access points), powered from the switch. The other two will be data only without power, also from the switch. The internet speed is 1 Gbps. For routing copper connections I'll follow standards (length, width) for 1Gb speed. Now I'm wondering whether to use a standard RJ45 connector or a connector that contains a transformer with filters for PoE usage. As an addition I was thinking of using two LEDs on the RJ45 connector — one for activity and the other for link speed. I would use a PHY chip. (I know the switch already has those two LEDs). submitted by /u/soko007 [link] [comments]

AC/DC power supply manufacturers have focused their latest designs on meeting the increased demand for higher efficiency and miniaturization in industrial and medical systems. A few of them are also leveraging wide-bandgap (WBG) technologies such as gallium nitride (GaN) and silicon carbide (SiC) to achieve gains in efficiency in their latest-generation power supplies.

It is understood that these power supplies need to meet a range of safety certifications for industrial and medical applications. They must also be rugged enough to operate in harsh environments.

Here are 10 top AC/DC power supplies introduced over the past year for industrial and medical applications. In some cases, these AC/DC power supplies meet certifications for both medical and industrial markets, allowing them to be used in both applications.

Medical and industrial power supplies

GaN technology is making its way into AC/DC power supplies for industrial and medical applications, helping to improve performance and shrink designs. Bel Fuse Inc. recently introduced its 65-W GaN-based AC/DC power supplies in a compact footprint. The latest additions to the Bel Power Solutions portfolio are the MDP65 for medical applications and the HDP65 for industrial and ITE, both offering up to 92% efficiency.

The series is available in two mechanical mount options: printed-circuit-board (PCB) mount or open frame. The compact package size of 1 × 3 inches offers 50% real-estate savings compared with 2 × 3-inch devices for increased power density in lower-power applications.

The MDP65 series is a cost-effective option for the medical market while providing critical safety. Suited for Type BF medical applications, it is compliant with the IEC/EN 60601-1 safety standard and features 2 × Means of Patient Protection (MOPP) isolation. The HDP65 devices meet safety standards IEC 62368-1, EN 62368-1, UL 62368-1, and C-UL (equivalent to CAN/CSA-C22.2 No.62368-1). Both series are safety-agency-certified, meeting the latest regulatory requirements with UL and Nemko approvals.

Both series output 65-W power, offer a universal, 90- to 264-VAC input voltage range, and deliver a high power density of 17.20 W/in.3. They also feature an operating temperature range of –20°C to 70°C, ensuring reliable performance even when incorporated into compact, sealed diagnostic or portable monitoring units where heat dissipation is a challenge, the company said.

Bel Fuse’s HDP65 and MDP65 power supplies (Source: Bel Fuse Inc.)

Claiming to set new standards in power density and on-board intelligence, XP Power has introduced its FLXPro series of chassis-mount AC/DC power supplies to address space constraints and the need for increased power. The FLXPro series is also designed with SiC/GaN, achieving efficiencies up to 93%, which helps to reduce system operating costs, cooling requirements, and system size.

The FLX1K3 fully digital configurable modular power supply delivers power levels of 1.3 kW at high-line conditions and 1 kW at low-line conditions with a power density of up to 23.2 W/in.3. It is housed in a compact 1U form factor, measuring 254.0 × 88.9 × 40.6 mm (10.0 × 3.50 × 1.6 inches) and is designed to simplify power systems in healthcare, industrial, semiconductor manufacturing, analytical instrumentation, automation, renewable energy systems, and robotics applications.

The FLXPro design features up to four customer-selected, inherently flexible output modules with selectable outputs from 9 VDC to 66 VDC and a wide adjustment range (10% to –40%), which can be configured under live conditions to form part of a customer’s active control system, XP Power said. The output modules can be combined into multiple parallel and series configurations, and multiple FLXPro units can also be combined in parallel for higher-power applications.

XP Power said this flexibility optimizes application performance and control, addressing requirements for fixed and variable loads.

A unique feature of the FLXPro series is the fully digital architecture for both the input stage and output modules. It is the foundation for XP Power’s new iPSU Intelligent Power technology, which converts internal data into usable information for quick decisions that improve application safety and reduce operating costs.

The FLXPro series also provides extensive diagnostics, including a new Black Box Snapshot feature that reduces troubleshooting time after shutdown events by recording in-depth system status at, and prior to, shutdown; tri-color LEDs that indicate power supply health with a truth table incorporated on the chassis for simple interpretation without manuals or digital communications; and multiple internal temperature measurements for fast status checks through temperature diagnostics that drive intelligent fan control and overtemperature warnings and alarms.

FLXPro also features built-in user-defined digital controls, signals, alarms, and output controllability. Inputs, outputs, and firmware can be configured through the user interface or directly over direct digital communications. It supports ES1 isolated digital communications and uses PMBus over I2C for digital communications, enabling real-time control, monitoring, and data logging. The operating temperature range is –20°C to 70°C.

XP Power’s FLXPro series (Source: XP Power)

Also addressing industrial and medical applications with an efficient and power-dense design is Murata Manufacturing Co. Ltd.’s PQC600 open-frame AC/DC power supplies. Target markets include hospital beds, dentist chairs, medical equipment, and industrial process machinery.

The industrial-grade PQC600 offers 600 W of power in a package that is less than 1U in height. It leverages the Murata Power Solutions transformer design with an optimized layout and package design. With a 600-W forced-air cooling design, it achieves an efficiency of 95% at full load. Key features include an optimized interleaved power-factor correction, back-end synchronous rectification, and a droop-current-sharing feature, enabling multiple units to be configured in parallel for greater power scalability.

The PQC600 is certified to the IEC 60601-1 Edition 3 medical safety standard, which includes 2 × MOPP from primary to secondary, 1 MOPP from the chassis to ground, and 1 MOPP from output to chassis. It also complies with the IEC 60601-1-2 4th Edition for electromagnetic compatibility (EMC) standards and is suitable for use with medical devices that have Type B or Type BF applied parts.

Also targeting the need for high efficiency and miniaturization is the NSP-75/100/150/200/320 series of AC/DC enclosed-type power supplies from Mean Well Enterprises Co. Ltd. The NSP series surpasses Mean Well’s RSP series, which has been on the market for over 10 years, with a higher cost-performance ratio. It offers a wider, 85- to 305-VAC input range; an extended temperature range of –40°C to 85°C with full load operation possible up to 60°C, making it suitable for harsher environments; and a smaller footprint, ranging from 28% to 46% smaller than the RSP series.

The NSP series offers high efficiency of up to 90% to 94.5% with low no-load power consumption (<0.3 W to 0.5 W), depending on the model, and 200% peak-power-output capability. Other features include short, overload, overvoltage, and overtemperature protection; programmable output voltage; ultra-low leakage of <350 µA; and operation at altitudes up to 5,000 meters.

The AC/DC power supplies also offer safety certifications in multiple industries, including ICT, industrial, medical, household, and green energy applications, and meet OVC III requirements. Safety certifications include CB/DEKRA/UL/RCM/BSMI/CCC/EAC/BIS/KC/CE/UKCA, and IEC/EN/UL 62368-1, 61010-1, 61558-1, 62477-1, and SEMI 47 for semiconductor equipment. They meet 2 × MOPP and medical BF-grade applications.

Mean Well’s NSP-320 power supply (Source: Mean Well Enterprises Co. Ltd.) Medical power supplies

P-Duke Technology Co. Ltd. launched the MAD150 medical-grade AC/DC power supply series, capable of delivering up to 150 W of continuous output power and 200-W peak power for five seconds. The compact, 3 × 2-inch package is available in open-frame, enclosed, and DIN-rail options, with connection types including JST connectors, Molex connectors, and screw terminals.

Suited for most industries worldwide, the series features a universal input range from 85 to 264 VAC and supports DC input voltages from 88 to 370 VDC. The MAD150 series provides single-output options for medical devices at 12, 15, 18, 24, 28, 36, 48, and 54 VDC, with up to 7% output adjustability.

Designed for medical applications and suited for BF-type parts, it offers less than 100-μA patient leakage current, 2 × MOPP, and 4,000-VAC input-to-output isolation. Applications include portable medical devices, diagnostic equipment, monitoring equipment, hospital beds, and medical carts.

These devices reduce thermal generation, offer an extended temperature range of –40°C to 85°C, and provide a conversion efficiency up to 94%. It operates at altitudes up to 5,000 meters.

The MAD150 is certified to IEC/EN/ANSI/AAMI ES 60601-1 (Medical electrical equipment – Part 1: General requirements for basic safety and essential performance) and IEC/EN/UL 62368-1 (Audio/video, information and communication technology equipment – Part 1: Safety requirements).

Advanced Energy Industries Inc. has introduced the NCF425 series of 425-W cardiac floating (CF)-rated medical open-frame AC/DC power supplies with CF-level isolation and leakage current. These standard, off-the-shelf power supplies, simplifying isolation and speeding time to market, are certified to IEC 60601-1 and streamline critical medical device product development.

Advanced Energy said it is one of the few companies that provides standard, off-the-shelf CF-rated power products. The system-level CF rating is the most stringent medical device electrical safety classification, with certification needed for equipment that has direct contact with the heart or bloodstream, the company explained.

The company’s CF-rated portfolio was initially launched in September 2024 with the introduction of the NCF150, followed by the NCF250 and NCF600. The NCF series achieves a sub-10-µA leakage current and integrates the high levels of isolation required in critical medical devices.

This latest release offers additional options and helps reduce the number of isolation components required, translating into a smaller system size and lower cost.

The NCF family is designed to simplify thermal and electromagnetic interference (EMI) management, reduce system size and weight, and reduce the bill of materials. It also includes functionality typically provided at the system level, which reduces time and complexity in the development process, the company said.

The NCF425 is certified to the medical safety standard IEC 60601-1 and meets 2 × MOPP. Key features include a maximum output power of 425 W in a 3.5 × 6 × 1.5-inch form factor and a 5-kV defibrillator pulse protection. Applications include surgical generators, RF ablation, pulsed field ablation, cardiac-assist devices and monitors, and cardiac-mapping systems.

Advanced Energy’s NCF425 series (Source: Advanced Energy Industries Inc.) Industrial power supplies

Delivering a high level of programmability and flexibility, XP Power’s 1.5-kW HDA1500 series suits a variety of applications across a range of industries. For example, the HDA1500 can be used in applications such as robotics, lasers, LED heating, and semiconductor manufacturing, providing benefits in digital control, communication, and status LEDs.

Rated for 1.5 kW of power with no minimum load requirement, the HDA1500 power supplies offer efficiency up to 93%, allowing for a more compact form factor as well as reducing operating costs. The HDA1500 units can be operated in parallel with active current sharing when more power is required in a rack.

Advanced digital control in power solutions has not always been widely available, according to XP Power, with the HDA1500 offering precise digital adjustment of both output current and output voltage from 0% to 105% for greater user flexibility.

The standard advanced digital control is key to the flexibility of the HDA1500, the company said. Driven by a graphical user interface, the power supply can be adjusted via several digital protocols, including PMBus, RS-485/-232, Modbus, and Ethernet, which also allow for easy integration into more advanced power control schemes.

The HDA1500 units operate from a universal single-phase mains input (90 to 264 VAC) and are reported to offer one of the widest single-rail output selections on the market, covering popular voltages between 12 VDC and 400 VDC in a portfolio of 11 units. At low-line operation, the power supplies can deliver more power than many competitive offerings, the company said.

With an operating temperature range of –25°C to 60°C, the units require no derating below 50°C. Other features include built-in protection, including overtemperature, overload, overvoltage, and short-circuit; a 5-VDC/1-A standby supply rail that keeps external circuitry alive when the main supply is powered down; and remote sense, particularly for applications in which power cables are extended.

The power supplies meet a range of ITE-related approvals, including EN55032 Class A and EN61000-3-x for emissions, as well as EN61000-4-x for immunity. Safety approvals include IEC/UL/EN62368-1 as well as all applicable CE and UKCA directives. Applications include test and measurement, factory automation, process control, semiconductor fabrication, and renewable energy systems.

XP Power’s HDA1500 series (Source: XP Power)

Targeting space-constrained industrial applications is the CBM300S series of 300-W fanless AC/DC power supplies from Cincon Electronics Co. Ltd. The series is housed in a brick package that measures 106.7 × 85.0 mm (4.2 × 3.35 inches) with an ultra-slim profile of 19.7 mm (0.78 inches). The device delivers 300-W-rated power with a peak power capability of 360 W.

The CBM300S operates with an input range of 90 to 264 VAC and accepts DC input ranging from 120 to 370 VDC. Seven output voltage options are available: 12, 15, 24, 28, 36, 48, and 54 VDC, all classified as Class I.

The series comes with safety approvals for IEC/UL/EN 62368-1 3rd edition and is EMC-compliant with EN 55032 Class B and CISPR/FCC Class B standards.

A key feature of the CBM300S is its exceptionally low leakage current of 0.75 mA maximum. It also delivers efficiency of up to 94% and operates across a wide temperature range of –40°C to 90°C, making it suitable for harsh environments.

This power supply can function at altitudes up to 5,000 meters and maintains a low no-load input power consumption of less than 0.5 W. The MTBF is rated at 240,000 hours. It also offers protection features, including output overcurrent, output overvoltage, overtemperature, and continuous short-circuit protections.

The CBM300S power supplies can be used in a variety of industrial/ITE applications, including automation equipment, test and measurement instruments, commercial equipment, telecom and network devices, and other industrial applications.

Recom Power GmbH introduced a series of flexible and highly efficient AC/DC power supplies in a small form factor for new energy applications. Applications include energy management and monitoring and powering actuators, as well as general-purpose applications.

The 20-W RAC20NE-K/277 series is available in board-mount or open-frame options. The board-mount, encapsulated power supplies measure 52.5 × 27.6 × 23.0 mm, and the open-frame devices with Molex connections measure 80.0 × 23.8 × 22.5 mm.

AC/DC power supplies increasingly must operate over nominal supply values from 100 VAC to 277 VAC, Recom said, and the RAC20NE-K/277 matches this requirement with 20 W available at optional 12-, 24-, or 36-VDC outputs. This series is available with encapsulated versions with constant-voltage- or constant-current-limiting characteristics and a constant-voltage open-frame type with 12- or 24-VDC output.

The RAC20NE-K/277 series is highly efficient, Recom said, allowing reliable operation at full load to 60°C ambient and to 85°C with derating. It also offers <100-mW no-load power consumption.

The parts are Class II–insulated and OVC III–rated up to 5,000 meters and meet EN 55032 Class B EMC requirements with a floating or grounded output. Standby and no-load power dissipation meet eco-design requirements.

Recom’s RAC20NE-K/277 (Source: Recom Power GmbH)

If you’re looking for greater flexibility with more options, TDK Corp.’s ZWS-C series of 10- to 50-W industrial power supplies offers new mounting and protection options. The TDK-Lambda brand ZWS-C series of 10-, 15-, 30-, and 50-W-rated industrial AC/DC power supplies was initially launched in an open-frame configuration. Four additional options are now available: a metal L-bracket (with or without a cover), pins for PCB mounting, and two-sided board coating for all voltage and power levels.

These options can provide additional operator protection, lower the cost of wiring harnesses, or reduce the impact of dust and contamination in harsh environments, TDK said.

The ZWS-C series is available with 5-, 12-, 15-, 24-, and 48-V (50 W only) output voltages. The ZWS10C and ZWS15C models measure 63.5 × 45.7 × 22.1 mm, the ZWS30C package measures 76.2 × 50.8 × 24.2 mm, and the ZWS50C footprint measures 76.2 × 50.8 × 26.7 mm. The operating temperature with convection cooling and standard mounting ranges from –10°C to 70°C, derating linearly to 50% load between 50°C and 70°C.

The power supplies can operate at full load with an external airflow of 0.8 m/s, and no-load power consumption is typically less than 0.3 W. Other features include a 3-kVAC input-to-output, 2-kVAC input-to-ground, and 750-VAC output-to-ground (Class I) isolation. The models meet EN55011/EN55032-B conducted and radiated EMI in either Class I or Class II (double-insulated) construction, without the need for external filtering or shielding.

All models are also certified to the IEC/UL/CSA/EN62368-1 for AV, information, and communication equipment standards; EN60335-1 for household electrical equipment; IEC/EN61558-1; and IEC/EN61558-2-16. They also comply with IEC 61000-3-2 (harmonics) and IEC 61000-4 (immunity) and carry the CE and UKCA marks for the Low Voltage, EMC, and RoHS Directives.

Thanks to electrolytic capacitor lifetimes of up to 15 years, the ZWS-C models can be used in factory automation, robotics, semiconductor fabrication manufacturing, and test and measurement equipment.

TDK’s ZWS15C model (Source: TDK Corp.)

The post Top 10 AC/DC power supplies appeared first on EDN.

Opened up this active speaker with a failed SMPS, and found this absolute shit show. Precious repair tech was too lazy to remove the board from the frame and just botched a cap to the remnants of the previous, presumably exploded cap. FML, I'm checking this board extra carefully now. submitted by /u/Defiant-Appeal4340 [link] [comments]

NUBURU Inc of Centennial, CO, USA — which was founded in 2015 and developed and previously manufactured high-power industrial blue lasers — has executed the €2m first tranche of financial support for Tekne S.p.A. (a provider of integrated electronic warfare and cyber capabilities in military vehicles), following the updated Tekne agreement announced 12 November...